GN Solids is a Trusted Brand in the Hydrovac Industry

Maximizing Efficiency in the Hydrovac Industry with Solids Control Equipment

In the competitive world of the hydrovac, efficiency and sustainability are not just desired; they are essential. As companies strive to manage the challenges of excavation and site maintenance while minimizing their environmental impact, the role of solids control equipment cannot be overstated. At GN Solids, we're proud to manufacture and provide the equipment necessary for hydro excavating companies to excel. This blog will examine the importance of solids control equipment in hydrovac operations and how our comprehensive systems can transform your job site.

Understanding the Hydrovac Process

Hydrovac excavating is a non-destructive digging method that relies on high-pressure water and a powerful vacuum to safely expose underground utilities. However, as effective as this method is, it generates substantial amounts of wastewater and debris that must be managed efficiently. This is where high-quality solids control equipment comes into play.

The Three-Part Solids Control System

A well-designed solids control system is integral to the hydrovac process. Based on recent literature from our customers, we can break down the operation into three essential stages:

1. Initial Separation: Once the debris tank is full, the first phase begins. The vacuum truck transfers the wastewater and debris into a solids control system, where augers funnel the mixture onto a shaker deck. This stage is crucial for removing large rocks and debris. Our shale shaker is engineered to handle coarse solids and increase the efficiency of initial separation.

2. Fine Solids Removal: After the coarse solids are separated, the remaining water moves to a second tank. Here, a second auger pulls the sand and silt to the rear of the tank, moving it through hydrocyclones for optimal fine solids separation. GN Solids’ mud cleaners ensure that even the smallest particulates are effectively removed, enhancing the quality of reclaimed water.

3. Final Clarification and Reuse: The last stage in the solids control process clarifies the water for reuse. Our systems can achieve up to 200 gallons per minute of clean, recycled water, ready for immediate deployment at the job site. This not only reduces water waste but also promotes sustainable practices in hydrovac operations.

Essential Solids Control Equipment

In response to the specific needs of our customers, GN Solids offers a range of robust equipment to ensure optimal performance. Here's a breakdown of the components included in the quotation we provided to a recent prospect:

1. Feeding Hopper: Essential for collecting slurry, our feeding hoppers are designed for maximum efficiency and ease of use.
2. Hopper Walkway and Guide Rails: Enhance safety and accessibility around your operation.
3. Hopper Flushing Outlet: With 18 sets of flushing outlets, this feature ensures that your equipment remains clean and efficient.
4. Shale Shaker: Our dependable shale shakers capture coarse solids, ensuring your operation runs smoothly.
5. Storage Tank: Adequate storage is crucial for managing materials safely on the job site.
6. Submersible Pumps: These pumps support the movement of water and slurry through the system, ensuring efficiency.
7. Mud Agitators: Our mud agitators keep the slurry mixed and ready for processing.
8. Mud Cleaners: As mentioned, these devices remove finer particles, setting your operation up for success.
9. Decanter Centrifuge: This technology helps in the final processing of waste and water separation, optimizing clarity.
10. Dosing System for Flocculant: This system is essential for enhancing the separation process, ensuring that solids settle effectively for efficient handling.

Conclusion: The Future of Hydrovac Excavation

The incorporation of integrated solids control systems into hydrovac operations not only improves efficiency but also promotes sustainability. As the industry continues to evolve, companies using GN Solids equipment can expect improved operational performance, reducing wastage and enhancing cost-effectiveness.

We understand that every job is unique, and our goal is to provide tailored solutions that cater to your specific requirements. As hydrovac operations become increasingly complex, investing in high-quality solids control equipment will be key to staying ahead in the field.

Let GN Solids be your partner in revolutionizing your hydrovac operations—streamline your processes, protect the environment, and enhance your project outcomes today!

Feel free to reach out to us for any inquiries or to learn more about how we can support your business with our solid control equipment. Together, we can dig deeper into sustainability!

Please see this link which was produced by a satisfied GN Solids client.  All of the solids control equipment used in this video was manufactured by GN Solids: Trenchmate/YouTube Link